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KIKUSUI AC Hipot Tester TOS5200

An ideal AC Hipot Tester with low cost of ownership realized, built on more than 50 years of experience in market

TOS5200 dirancang untuk AC Hipot Test dengan kapasitas 500 VA dan 200 mA short circuit current output capability. Dilengkapi dengan amplifier PWM, TOS5200 dapat memberikan output yang stabil & handal tanpa terpengaruh oleh saluran listrik AC. Oleh karena itu, ini adalah solusi sempurna untuk peralatan atau perangkat elektronik yang memenuhi persyaratan IEC, EN, UL, VDE, dan JIS dll.
Karena TOS5200 mencakup sebagian besar fitur model kelas atas kami untuk AC Hipot TestC, TOS5200 mencapai rasio biaya / kinerja yang luar biasa bagi mereka yang membutuhkan kapasitas 200 VA atau 500 VA, atau keduanya. Selain itu, karena melengkapi fungsi Interlock bersama dengan fitur keselamatan lainnya, operator dapat melakukan pengujian dengan nilai arus yang lebih tinggi di brankas.

AC Hipot Tester

Model:

TOS5200

Maker:

KIKUSUI ELECTRONICS CORPORATION

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Fitur

  • Highly stable output thanks to PWM amplifier
  • AC withstand voltage test of 5 kV/100 mA (500 VA)
  • High accuracy measurements of ±1.5% of reading (at 500V or more for voltmeter and 1mA or more for ammeter)
  • Rise/fall time control
  • Key lock & actuator cover
  • Equipped with RS232C and USB Interface

Comparison with conventional product TOS5050A (differences)

Specification comparison item TOS5200 TOS5050A
Test voltage Output method PWM switching amp system Slide transformer method
Distortion 3 % or less As per commercial power supply waveform
Frequency 50 Hz or 60 Hz Synchronized with commercial power supply waveform
Output voltage waveform Sine Commercial power supply waveform
Voltage regulation 10 % or less 15 % or less
Input voltage variation ±0.3 %
Test time Minimum setting value 0.1 s 0.5 s
Accuracy ±(100 ppm + 20 ms) excluding Fall Time ±(100 ppm + 20 ms)
Judgment feature Upper limit setting AC: 0.01 mA to 110 mA AC: 0.1 mA to 110 mA
Lower limit setting AC: 0.01 mA to 110 mA AC: 0.1 mA to 110 mA
Accuracy 1.00 mA ≤ i: ±(1.5 % of set),
i <1.00 mA: ±(1.5 % of set +30 μA)
Upper limit: ±(5 % + 20 μA)
Rise Time and Fall Time control features 3
Voltmeter Display Digital Digital, analog
Measurement accuracy ±1.5 % of reading (V>500V) ±1.5 % f.s
Voltmeter/Ammeter Measurement method True rms/mean-value Mean-value/rms value
RS232C Interface POWER Switch and all function except Key lock Output for data, test result
Weight Approx. 14 kg (30.9 lbs) Approx. 15 kg (33.07 lbs)
Other Input power supply 100 Vac to 240 Vac 100 V ± 10 %

Spesifikasi

AC Output section Output range   0.05 kV to 5.00 kV
Setting accuracy ± (2 % of set + 20 V) when no load is connected
Setting range 0.00 kV to 5.50 kV
Resolution 10 V STEP
Max. rated output *1 500 VA (5 kV/100 mA)
Max. rated voltage 5 kV
Max. rated current 100 mA (when the output voltage is 0.5 kV or greater)
Transformer rating 500 VA
Output voltage waveform*2   Sine
Distortion If the output voltage is 0.5 kV or more: 3 % or less (when no load or a pure resistive load is connected)
Crest factor √ 2 ± 3 % less than (when the output voltage is 800 V or greater, no load)
Frequency   50 Hz or 60 Hz
Accuracy ± 0.5 % (excluding during voltage rise time)
Voltage regulation 10 % or less (when changing from maximum rated load to no load)
Input voltage variation ±0.3 % (5 kV when no load is connected; power supply voltage: 90 V to 250 V)
Short-circuit current 200 mA or more (when the output voltage is 1.0 kV or greater)
Output method PWM switching
Start voltage The voltage at the start of withstanding voltage tests can be set to 50 % of the test voltage.
Limit voltage The test voltage upper limit can be set . AC: 0.00 kV to 5.50 kV
Output voltage monitor function If output voltage exceeds the specified value + 350 V or is lower than the specified value – 350 V, output is turned off, and protective features are activated.
Voltmeter Digital Measurement range 0.000 kV to 6.500 kV AC
Display □ . □□□ kV
Accuracy V < 500 V:± (1.5 % of reading + 20 V)、V ≧ 500 V: ±1.5 % of reading
Response*3 True rms, Average value response/rms display switchable
Hold feature After a test is finished, the measured voltage is retained until the PASS or FAIL judgment is cleared.
Ammeter Digital Measurement range AC:0.00 mA to 110 mA
Display i = measured current
i < 1 mA:□ . □□□ mA
1 mA ≦ i < 10 mA:□ . □□□ mA
10mA ≦ i < 100 mA:□□ . □□ mA
100 mA ≦ i:□□□ . □ mA
Accuracy*4 1.00 mA ≤ i: ± (1.5 % of reading), i < 1.00 mA: ± (1.5 % of reading + 30 μA)
Response*3 True rms, Average value response/rms display switchable
Hold feature After a test is finished, the measured current value is retained until the PASS judgment is cleared.

 

Judgment feature Judgment method and judgment operation
Judgment Judgment method Display Buzzer SIGNAL I/O
UPPER FAIL If a current that is greater than or equal to the upper limit is detected, the output is turned off, and an UPPER FAIL judgment occurs. FAIL LED lights; UPPER is displayed on the screen ON Generates a U-FAIL signal
LOWER FAIL If a current that is less than or equal to the lower limit is detected, the output is turned off, and a LOWER FAIL judgment occurs. This judgment is not performed during voltage rise time (Rise Time) of all tests and during the voltage fall time (Fall Time) of AC withstanding voltage tests. FAIL LED lights; LOWER is displayed on the screen ON Generates a U-FAIL signal
PASS If the specified time elapses without any problems, the output is turned off, and a PASS judgment occurs. PASS LED lights
displayed on the screen
ON Generates a PASS signal
  • If PASS HOLD is enabled, the PASS signal is generated continuously until the TOS5300 Series receives a STOP signal.
  • The UPPER FAIL and LOWER FAIL signals are generated continuously until the TOS5300 Series receives a STOP signal.
  • The FAIL and PASS buzzer volume levels can be changed.
  • For PASS judgments, the length of time that the buzzer sounds for is fixed to 0.2 seconds. Even if PASS HOLD is enabled, the buzzer turns off after 0.2 seconds.
Upper limit setting AC: 0.01 mA to 110 mA
Lower limit setting AC: 0.01 mA to 110 mA / OFF
Judgment accuracy *4 1.00 mA ≤ i: ± (1.5 % of set), i < 1.00 mA: ± (1.5 % of set + 30 μA)
Current detection method Calculates the current’s true rms value and compares this value with the reference value
Calibration Calibrated with the rms of a sine wave using a pure resistive load
Time Voltage rise time   0.1 s to 10.0 s
Resolution 0.1 s
Voltage fall time 0.1 s / OFF (only enabled when a PASS judgment occurs)
Test Time   0.1 s to 999 s, can be turned off (TIMER OFF)
Resolution 0.1 s to 99.9 s: 0.1 s0 / 100 s to 999 s: 1 s
Accuracy ±(100 ppm + 20 ms) excluding Fall Time

*1 Regarding the output time limits:
Taking size, weight, and cost into consideration, the heat dissipation capability of the voltage generator that is used for withstanding voltage tests has been designed to be one half that of the rated output. Use the TOS5300 Series within the following limits. If you use the product in a manner that exceeds these limits, the output section may overheat, and the internal protection circuits may be activated. If this happens, stop testing, and wait until the TOS5300 Series returns to its normal temperature.

 

Ambient temperature Upper limit setting Pause time Output time
t ≤ 40 °C AC voltage 50 mA < i ≤ 110 mA Greater than or equal to the output time 30 min. max.
i ≤ 50 mA Not necessary Continuous output possible

(Output time = voltage rise time + test time + voltage fall time)

*2: Regarding the test voltage waveform: Waveform distortions may occur if an DUT whose capacitance is dependent on voltage (for example, an DUT that consists of ceramic capacitors) is connected as the load. However, if the test voltage is 1.5 kV, the effect of a capacitance of 1000 pF or less can be ignored.Because the product’s high-voltage power supply uses the PWM switching method, if the test voltage is 500 V or less, the switching and spike noise proportions are large. The lower the test voltage, the greater the waveform is distorted. *3: For both True rms and Mean-value response, 50 ms or above response time is required to satisfy the measurement accuracy. *4: Regarding ammeter and judgment accuracy: During AC withstanding voltage tests, current also flows in the stray capacitance of items such as the measurement leads and jigs. This current that flows in the stray capacitances is added to the current that flows in the DUT, and the sum of these currents is measured.Especially if you want to perform judgments with high sensitivity and accuracy, it is necessary to consider methods to limit the current that flows in these stray capacitances, such as by adding upper and lower limits.

 

Output voltage 1 kV 2 kV 5 kV
When using 350 mm long test leads that are suspended in air (TYP) 2 μA 4 μA 10 μA
When using the accessory, high test lead TL31-TOS (TYP) 16 μA 32 μA 80 μA

In case of 70 % humidity or higher, it is considerable to add 50 μA on the Limit value.

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Researched by Shared Research Inc.
about Nihon Denkei Co., Ltd.